LayerQuestar LQ-HB-800 multi-function handle bag making machine — soft loop patch die-cut draw tape
4 Formats · 1 Machine

Handle Bag Making Machine LQ-HB-800

Soft loop, patch handle, die-cut and draw tape bags — four mechanically distinct formats integrated into a single servo-driven production line. One capital investment. Four market segments.

4 Integrated Systems
60–100pcs/min By Format
250–650mm Bag Width
72hr Factory Run Test
Applications

Four Handle Formats. One Production Line.

The LQ-HB-800 integrates four mechanically distinct sub-systems into a single frame. Each format uses its own dedicated mechanism — not a die swap, but a full sub-assembly switch — giving converters genuine multi-market capability from a single machine investment.

Soft loop handle shopping bags — premium fashion retail packaging 60 pcs/min
Premium Format

Soft Loop Handle

A separate film strip is formed into a loop, transported and heat-welded onto the bag opening by a dedicated pneumatic loop unit. Produces the premium soft-touch handle associated with fashion retail and boutique packaging.

Sub-system Pneumatic loop forming + welding unit
Film LDPE / PP · 40–50 μm
Typical use Fashion retail, boutiques, gift shops
Patch handle reinforced shopping bags — supermarket and retail packaging 70 pcs/min
Retail Workhorse

Patch Handle

A PE reinforcing patch is heat-applied over the handle zone before the hand hole is die-cut through both layers. The patch prevents tearing under load — the standard format for supermarkets, department stores and promotional bags.

Sub-system PE patch applicator + die-cut module
Film LDPE / HDPE · 30–50 μm
Typical use Supermarkets, department stores, promotions
Die-cut punch handle shopping bags — high-speed retail and pharmacy packaging 100 pcs/min
Highest Speed

Die-Cut Handle

A high-speed steel knife punches the handle opening directly through the sealed bag in a single stroke. No reinforcement patch required. The simplest mechanism on the line — and the fastest, at 100 pcs/min.

Sub-system High-speed steel punch unit
Film HDPE / LDPE / BOPP · 20–40 μm
Typical use General retail, pharmacy, takeaway, events
Draw tape drawstring bags — bin liners and retail closeable bags 100 pcs/min
Highest Speed

Draw Tape

A drawstring is automatically fed and inserted into the folded bag opening before sealing, creating a closeable bag. Covers both premium drawstring retail bags and the high-volume bin liner market — one of the largest repeat-order segments globally.

Sub-system Automatic string-insertion + fold-seal unit
Film HDPE / LDPE · 20–40 μm
Typical use Bin liners, laundry bags, retail drawstring

For a converter serving multiple retail segments, the LQ-HB-800 eliminates the need to purchase and maintain four separate machines. Each format uses a dedicated sub-assembly — the soft loop format uses a pneumatic loop-forming and welding unit; patch handle uses a PE film applicator and die-cutting module; die-cut uses a high-speed steel punch; draw tape uses an automatic string-insertion device. This architecture consolidates capital investment without sacrificing format-specific production quality.

Process

How the LQ-HB-800 Works

From film roll to finished stacked bag — five production stages, with the "E" type sealing device at the mechanical centre of every format.

01

Film Unwind

Pre-printed or plain film roll is loaded onto the unwind station. Servo-controlled tension ensures consistent feed speed regardless of roll diameter.

02

"E" Type Sealing

The proprietary E-shaped sealing bar simultaneously folds and heat-seals both the upper and lower bag opening edges inward in a single pass — the mechanical centrepiece of the LQ-HB-800.

03

Handle System

The active sub-assembly engages: loop welding unit for soft loop, patch applicator for patch handle, steel punch for die-cut, or string-insertion device for draw tape.

04

Seal & Cut

Point sealing and hot cutting with constant-temperature self-control. The photoelectric tracking system monitors registration; automatic shutdown triggers on label loss.

05

Count & Stack

The oscillating auto-stacker collects finished bags in neat, counted batches. A settable counting alarm stops the line automatically at the target batch quantity.

Technical Detail

The "E" Type Sealing Device — Why It Matters

Conventional bag-making machines fold and seal the bag opening in two separate passes: first the upper edge, then the lower. Each pass introduces a small alignment tolerance. Over a production run of 40,000 bags, these tolerances accumulate into visible inconsistency at the bag opening — the most visible quality point on any handle bag.

The LQ-HB-800's E-shaped sealing bar is named for its cross-sectional profile: three parallel contact surfaces that engage the upper fold, the lower fold, and the inner heat-seal zone simultaneously in a single mechanical stroke. The result is a reinforced, clean-finished opening with zero inter-pass misalignment — a critical quality requirement for soft loop and patch handle attachment.

Standard Device
  • Step 1: Fold upper edge
  • Step 2: Fold lower edge + heat-seal
  • 2 passes · alignment tolerance per pass
  • Risk of edge misalignment at high speed
"E" Type Device
  • Single stroke: upper fold + lower fold + inner seal
  • 1 pass · zero inter-pass tolerance
  • Consistent opening geometry at all speeds
  • Stronger handle attachment base
Specifications

Technical Specifications

All speed figures are reference values measured under standard test conditions: medium bag size (350×420mm) and medium film thickness (35 μm). Actual output varies with bag dimensions, film material and operator settings.

LayerQuestar LQ-HB-800 handle bag making machine — exterior view showing four integrated sub-systems

Machine Parameters

Parameter Value Notes
Model LQ-HB-800 —
Bag Width 250–650 mm All formats
Bag Length 250–650 mm All formats
Film Thickness 0.02–0.05 mm (20–50 μm) PP / OPP / HDPE / LDPE / BOPP
Total Power 8 kW —
Power Supply 380V / 50Hz / 3-phase Other voltages available on request
Machine Dimensions 7,600 × 3,000 × 1,850 mm L × W × H
Machine Weight 3,000 kg Heavy-duty frame construction
Drive System Servo motor Full-line servo drive
Control System Touch screen + pneumatic computer Preset bag width, auto counting alarm
Factory Run Test 72 hours All four formats verified before shipment

Production Speed by Format Reference conditions: 350×420mm bag · 35 μm film

Format Speed 8-hr Shift Output (85% efficiency) Monthly Output (22 days · 1 shift) Typical Film
Soft Loop Handle 60 pcs/min ~24,480 bags ~538,560 bags LDPE / PP · 40–50 μm
Patch Handle 70 pcs/min ~28,560 bags ~628,320 bags LDPE / HDPE · 30–50 μm
Die-Cut Handle 100 pcs/min ~40,800 bags ~897,600 bags HDPE / LDPE / BOPP · 20–40 μm
Draw Tape 100 pcs/min ~40,800 bags ~897,600 bags HDPE / LDPE · 20–40 μm
Buyer Fit

Is the LQ-HB-800 Right for You?

The LQ-HB-800 is a multi-format machine optimised for converters serving multiple retail segments. Understanding where it excels — and where a dedicated machine is a better choice — will save you from a costly mismatch.

Strong Fit

  • You serve 2–4 retail clients requiring different handle bag formats
  • Your combined monthly volume across all formats is below 1.5 million bags
  • Factory floor space is limited — one machine footprint vs. two or more
  • You want to enter multiple market segments without multiple capital commitments
  • You process PP, HDPE, LDPE or BOPP films at 20–50 μm

Consider a Dedicated Machine If…

  • You produce only one bag format and monthly volume exceeds 1.5 million bags
  • You need sustained speeds above 100 pcs/min on a single format
  • Changeover downtime (approx. 30 minutes per format switch) is unacceptable for your schedule
  • You are running a 3-shift, 24-hour dedicated production line

One Multi-Function Machine vs. Two Dedicated Machines — A TCO Framework

The most common decision converters face: buy one LQ-HB-800 or buy two dedicated single-format machines. Here is how the key variables compare.

Evaluation Factor LQ-HB-800 (One Machine) Two Dedicated Machines
Capital Investment 1× machine cost 2× machine cost
Floor Space 7.6 × 3.0 m = 22.8 m² ~2 × 14 m² + aisle = ~35 m²
Operators per Shift 2 operators 2–4 operators
Format Changeover ~30 min per switch No changeover needed
Max Speed (Soft Loop) 60 pcs/min 80–120 pcs/min (dedicated)
Formats Covered 4 formats 2 formats (one per machine)
Best For Multi-format · mid-volume Single-format · high-volume

For a converter producing two or more handle bag formats at combined monthly volumes below 1.5 million bags, the LQ-HB-800 typically offers a lower total cost of ownership than two dedicated machines. The capital saving, reduced floor space, and single-operator requirement offset the speed differential in most mid-volume production scenarios.

Operations

Running the LQ-HB-800

Operator requirements, format changeover procedure and downstream compatibility — what day-to-day production looks like.

Operator running LayerQuestar LQ-HB-800 handle bag making machine — touch screen control panel

Operator Requirements

  • 2 operators per shift — one machine operator, one material loading and bag collection assistant
  • No advanced technical background required for daily operation
  • Touch screen interface with preset bag-width recall reduces setup time
  • Full operator training provided during on-site commissioning

Format Changeover — ~30 Minutes

Switching between handle formats requires activating the relevant sub-assembly module and recalibrating sealing temperature, punching position and film tension parameters. On the LQ-HB-800, this takes approximately 30 minutes per format switch.

The touch screen's preset bag-width function stores previously used parameters for each format, reducing recalibration time on repeat jobs. Factor changeover time into production scheduling when planning mixed-format runs within a single shift.

Control System Highlights

  • Preset bag-width recall — store and reload parameters for each format and size combination
  • Photoelectric tracking — automatic registration on printed film; auto-stop on label loss
  • Auto counting alarm — set target batch quantity; machine stops automatically at count
  • Auto temperature control — constant-temperature sealing regardless of ambient variation

Downstream Compatibility

  • Accepts pre-printed film rolls from flexographic press upstream
  • Oscillating auto-stacker outputs neat, counted bag stacks
  • Compatible with downstream folding machines and packing conveyors
  • Can also be configured as a single-format dedicated line for high-volume single-product operations
Build Standard

LayerQuestar Build Standard

Every LQ-HB-800 is built to the same component specification and verified through a 72-hour continuous factory run test before shipment.

Servo motor drive close-up — LayerQuestar LQ-HB-800 handle bag making machine

Servo Motor Drive

Full-line servo drive delivers precise speed control across all four formats. Lower mechanical stress than cam-driven systems, reduced maintenance intervals and faster speed stabilisation after format changeover.

"E" type sealing device close-up — LayerQuestar LQ-HB-800 handle bag making machine

"E" Type Sealing Device

E-shaped sealing bar completes upper fold, lower fold and inner heat-seal in a single stroke. Produces a reinforced, clean-finished bag opening with consistent geometry across all production speeds.

Pneumatic loop forming system close-up — LayerQuestar LQ-HB-800 handle bag making machine

Pneumatic Loop System

The soft loop sub-assembly uses pneumatic control for loop cutting, forming and welding. Precise pneumatic actuation ensures consistent loop positioning and weld strength across all bag sizes within the 250–650mm range.

Photoelectric tracking sensor close-up — LayerQuestar LQ-HB-800 handle bag making machine

Photoelectric Tracking

Optoelectronic detection and scanning tracking system monitors print registration throughout the run. Automatic shutdown triggers immediately on label loss, preventing wasted film and mis-cut bags.

Touch screen control panel close-up — LayerQuestar LQ-HB-800 handle bag making machine

Touch Screen + Preset Control

Full touch screen interface with preset bag-width storage. Recall previously configured parameters for each format and size combination, reducing changeover recalibration time. Auto counting alarm stops the line at target batch quantity.

LayerQuestar factory acceptance test — LQ-HB-800 72-hour continuous run verification
Factory Acceptance Test

72-Hour Continuous Run Verification

Every LQ-HB-800 undergoes a 72-hour continuous factory run test before shipment. All four handle formats are verified during the test cycle — soft loop, patch handle, die-cut and draw tape — confirming that every sub-assembly performs to specification under sustained production conditions.

The test covers sealing temperature stability, servo speed consistency, photoelectric tracking accuracy, auto-counting reliability and format changeover procedure. Only machines that complete the full 72-hour cycle without fault are released for shipment.

72 hr Continuous Run Test
4 Formats Verified
123+ Patents Granted
After-Sales

Support That Runs as Long as Your Machine

LayerQuestar's after-sales commitment covers the full service life of the LQ-HB-800 — from installation through to long-term parts supply.

12-Month Warranty

Full machine warranty covering manufacturing defects on all mechanical and electrical components. Warranty period begins from the date of commissioning at the buyer's facility.

On-Site Commissioning & Training

LayerQuestar engineers provide on-site installation, commissioning and operator training. All four format sub-assemblies are demonstrated and verified with the buyer's own film material before handover.

Wear Parts & Spare Parts Supply

Fast-wear consumables available directly from LayerQuestar. Recommended items to keep in stock:

  • Sealing blade (hot-cut knife)
  • Die-cut steel punch knife
  • Photoelectric sensor
  • Pneumatic components (cylinders, valves)
  • Servo motor drive belt

Remote Technical Support

LayerQuestar's engineering team provides remote troubleshooting via video call, WhatsApp and email. Covers fault diagnosis, parameter optimisation and format changeover guidance. On-site service visits available for major commissioning or complex fault resolution.

FAQ

Frequently Asked Questions

Common questions from buyers evaluating the LQ-HB-800 multi-function handle bag making machine.

What types of bags can the LQ-HB-800 produce?

The LQ-HB-800 produces four handle bag formats: soft loop handle bags, patch handle bags, die-cut handle bags and draw tape (drawstring) bags. Each format uses a dedicated mechanical sub-assembly integrated into the machine frame. The machine can also be configured as a single-format dedicated line if only one bag type is required.

What is the "E" type sealing device and why does it matter?

The "E" type hot cutting edge sealing device is named for the E-shaped cross-section of its sealing bar. It simultaneously folds and heat-seals both the upper and lower bag opening edges inward in a single mechanical stroke — replacing the two-pass fold-then-seal sequence used in conventional machines. This eliminates inter-pass misalignment, produces a consistently clean and reinforced bag opening, and provides a stronger base for handle attachment in soft loop and patch handle formats.

How long does it take to switch between bag formats?

Format changeover on the LQ-HB-800 takes approximately 30 minutes. This covers activating the relevant sub-assembly module and recalibrating sealing temperature, punching position and film tension. The touch screen's preset bag-width recall function stores previously used parameters for each format, reducing recalibration time on repeat jobs. Factor this changeover window into production scheduling when planning mixed-format runs within a single shift.

What film materials are compatible with the LQ-HB-800?

The LQ-HB-800 is compatible with PP, OPP, HDPE, LDPE and BOPP films in thicknesses from 0.02mm to 0.05mm (20–50 μm). BOPP compatibility is significant for converters producing high-clarity, stiff-feel premium retail bags — a material that many standard bag machines cannot process reliably. Film should be pre-printed on a flexographic press before loading if printed bags are required.

What is the production speed for soft loop handle bags?

The LQ-HB-800 runs at 60 pcs/min in soft loop handle mode, measured under reference conditions of a 350×420mm bag at 35 μm film thickness. At 85% operational efficiency over an 8-hour shift, this produces approximately 24,480 bags. Dedicated single-format soft loop machines can reach 80–120 pcs/min, so if your operation requires only soft loop bags at sustained high volume, a dedicated machine may be more appropriate.

When should I choose a dedicated machine instead of the LQ-HB-800?

A dedicated single-format machine is worth evaluating when: (1) you produce only one bag type and monthly volume exceeds approximately 1.5 million bags; (2) you need sustained speeds above 100 pcs/min on a single format; or (3) your production schedule cannot accommodate a 30-minute changeover window. For converters producing two or more formats at combined monthly volumes below 1.5 million bags, the LQ-HB-800 typically offers a lower total cost of ownership through reduced capital investment, smaller floor footprint and single-operator requirements.

How many operators does the LQ-HB-800 require per shift?

The LQ-HB-800 requires 2 operators per shift under normal production conditions — one machine operator managing the control panel and one assistant handling material loading and finished bag collection. No advanced technical background is required for daily operation. Full operator training is provided during on-site commissioning by LayerQuestar engineers.

Can the LQ-HB-800 be configured as a single-format dedicated machine?

Yes. The LQ-HB-800 can be configured as a single-format dedicated line for buyers who currently need only one bag type but want the option to add additional formats in the future as their business grows. Contact LayerQuestar to discuss which sub-assembly modules are appropriate for your current production requirements and future expansion plans.

Ready to Configure?

Tell Us Your Bag Types.
We'll Build the Right Line.

Share your target formats, monthly volume and film specification. LayerQuestar will propose the right configuration — whether that is a full four-format LQ-HB-800 or a single-format dedicated line.