LayerQuestar spare parts warehouse — blown film machine components ready for dispatch, Zhejiang China
Genuine OEM Parts · Fast Dispatch · 120+ Countries

Spare Parts & Components

Every hour your line is down costs you production. We stock the most common wear parts in Zhejiang and commit to 48-hour dispatch — not 48-hour response, 48-hour dispatch. Custom-machined components in 7–14 days.

48hr Dispatch — Wear Parts
7–14days Custom-Machined Parts
300+ Part Numbers Stocked
120+ Countries Served

Machine down right now? WhatsApp us — we respond within 4 hours on business days.

WhatsApp Now — Urgent
Why Genuine Parts

OEM Parts vs. Aftermarket — The Real Difference

Aftermarket parts may fit. Genuine LayerQuestar parts are engineered to the same tolerances as the original — and carry the same manufacturing standard as the machine itself.

Genuine LayerQuestar Parts
  • Screw alloy matched to WC bimetallic spec — HRC 59–65 hardness
  • Temperature controller calibrated to ±1°C deviation standard
  • Dimensional tolerances verified against original engineering drawings
  • Full parts support for machines up to 15 years old
  • Backed by LayerQuestar's after-sales engineering team
Aftermarket / Generic Parts
  • Alloy grade and hardness often unspecified or inconsistent
  • Dimensional variance may cause premature wear or seal failure
  • No traceability to original machine specification
  • May void machine warranty if failure is traced to the part
  • No engineering support if the part causes a secondary failure
Not sure if a part fits your machine? Send us your machine nameplate photo on WhatsApp. We confirm compatibility before you pay — no guessing, no returns.
Check Compatibility
Delivery Commitment

Two Types of Parts. Two Clear Timelines.

Standard wear parts are stocked in Zhejiang and dispatched within 48 hours of payment. Custom-machined components are built to your machine's exact specification and shipped within 7–14 days.

48 Hours
Class A — Standard Wear Parts

Heating bands, screen packs, nip roll sleeves, sealing blades, sensors, belts and electrical components. Stocked in Zhejiang — dispatched within 48 hours of payment confirmation.

  • Heating bands & thermocouples
  • Screen packs & seal rings
  • Nip roll rubber sleeves
  • Bearings, belts, solenoid valves
  • OMRON controllers & electrical parts
In Stock · Ships within 48 hours
7–14 Days
Class B — Custom-Machined Components

Screw & barrel assemblies, die head assemblies, gearbox internals and mandrels. Machined to your machine's exact model and dimensions from original engineering drawings.

  • Screw & barrel assembly (WC bimetallic)
  • Die head assembly (by layer count)
  • Die head heating ring (custom diameter)
  • Gearbox internal gears
  • Mandrel / spider
Made to Order · 7–14 Days

International Shipping Reference — Express Courier (DHL / FedEx)

Destination Region Estimated Transit After Dispatch Recommended Method
Southeast Asia 3–5 business days DHL Express / FedEx International
Middle East 5–7 business days DHL Express / FedEx International
Europe 5–8 business days DHL Express / FedEx International
North America 5–7 business days FedEx International Priority
Africa 7–12 business days DHL Express (recommended for urgency)
South America 7–14 business days DHL Express / FedEx International

Transit times are estimates based on typical courier performance and do not include customs clearance time, which varies by country. All shipments include a tracking number sent to your email within 24 hours of dispatch. For heavy components (screw assemblies), air freight consolidation may be recommended — we will advise at the time of quoting.

Parts Catalog

Blown Film & Bag Making Parts Reference

Select a machine type. Each part shows its replacement frequency and delivery class so you can plan maintenance before a breakdown happens.

Class A — Standard Wear Parts · 48-Hour Dispatch
Heating Band / Ceramic Heater — LayerQuestar blown film machine spare part
Heating Band / Ceramic Heater
Extruder Barrel
High Frequency
Replace every 6–12 months
Thermocouple — LayerQuestar blown film machine spare part
Thermocouple
Temperature Sensing
High Frequency
Replace every 6–12 months
Screen Pack / Filter Screen — LayerQuestar blown film machine spare part
Screen Pack / Filter Screen
Screen Changer
Very High — Per Shift
Replace every shift or as pressure rises
Screen Changer Seal Ring — LayerQuestar blown film machine spare part
Screen Changer Seal Ring
Screen Changer
High Frequency
Replace with each screen change
Nip Roll Rubber Sleeve — LayerQuestar blown film machine spare part
Nip Roll Rubber Sleeve
Haul-Off Unit
Medium Frequency
Replace every 3–6 months
Air Ring Lip / Air Ring Seal — LayerQuestar blown film machine spare part
Air Ring Lip / Air Ring Seal
Cooling System
Medium Frequency
Inspect every 3 months
Winder Friction Disc — LayerQuestar blown film machine spare part
Winder Friction Disc
Winding Unit
Medium Frequency
Replace every 6 months
Bearing (Extruder / Haul-Off) — LayerQuestar blown film machine spare part
Bearing (Extruder / Haul-Off)
Drive System
Medium Frequency
Replace every 12 months
V-Belt / Drive Belt — LayerQuestar blown film machine spare part
V-Belt / Drive Belt
Drive System
Medium Frequency
Replace every 6–12 months
Solenoid Valve — LayerQuestar blown film machine spare part
Solenoid Valve
Pneumatic System
Medium Frequency
Replace on failure
Temperature Controller (OMRON) — LayerQuestar blown film machine spare part
Temperature Controller (OMRON)
Control Cabinet
Low Frequency
Replace on failure
Contactor / Relay — LayerQuestar blown film machine spare part
Contactor / Relay
Control Cabinet
Low Frequency
Replace on failure
Die Head Pressure Gauge — LayerQuestar blown film machine spare part
Die Head Pressure Gauge
Die Head
Low Frequency
Replace on failure
Cabinet Cooling Fan — LayerQuestar blown film machine spare part
Cabinet Cooling Fan
Control Cabinet
Low Frequency
Replace every 2 years
Class B — Custom-Machined Components · 7–14 Day Lead Time
Screw & Barrel Assembly — LayerQuestar custom-machined blown film machine part
Screw & Barrel Assembly
Extruder Core
7–14 Days · Custom
WC bimetallic · HRC 59–65
Die Head Assembly — LayerQuestar custom-machined blown film machine part
Die Head Assembly
Extrusion Head
7–14 Days · Custom
By layer count & die diameter
Die Head Heating Ring — LayerQuestar custom-machined blown film machine part
Die Head Heating Ring
Extrusion Head
7–14 Days · Custom
Custom diameter per model
Gearbox Internal Gears — LayerQuestar custom-machined blown film machine part
Gearbox Internal Gears
Drive System
7–14 Days · Custom
By machine model number
Mandrel / Spider — LayerQuestar custom-machined blown film machine part
Mandrel / Spider
Die Head Core
7–14 Days · Custom
By die head specification
Class A — Standard Wear Parts · 48-Hour Dispatch
Sealing Blade / Heat Seal Wire — LayerQuestar bag making machine spare part
Sealing Blade / Heat Seal Wire
Sealing Unit
Very High — Daily
Replace daily under heavy use
Teflon Tape / PTFE Cloth — LayerQuestar bag making machine spare part
Teflon Tape / PTFE Cloth
Sealing Unit
Very High — Daily
Replace every 1–3 days
Cutting Blade / Perforation Blade — LayerQuestar bag making machine spare part
Cutting Blade / Perforation Blade
Cutting Unit
High Frequency
Replace every 1–2 weeks
Conveyor Belt — LayerQuestar bag making machine spare part
Conveyor Belt
Output System
High Frequency
Replace every 3–6 months
Photocell / Eye Mark Sensor — LayerQuestar bag making machine spare part
Photocell / Eye Mark Sensor
Registration System
Medium Frequency
Replace on failure
Silicone Rubber Strip — LayerQuestar bag making machine spare part
Silicone Rubber Strip
Sealing Unit
Medium Frequency
Replace every 1–3 months
Bearing — LayerQuestar bag making machine spare part
Bearing
Drive System
Medium Frequency
Replace every 12 months
Timing Belt / Gear Belt — LayerQuestar bag making machine spare part
Timing Belt / Gear Belt
Drive System
Medium Frequency
Replace every 6–12 months
Solenoid Valve — LayerQuestar bag making machine spare part
Solenoid Valve
Pneumatic System
Medium Frequency
Replace on failure
Servo Drive / Servo Motor — LayerQuestar bag making machine spare part
Servo Drive / Servo Motor
Motion Control
Low Frequency
Replace on failure
Temperature Controller — LayerQuestar bag making machine spare part
Temperature Controller
Sealing Control
Low Frequency
Replace on failure
Contactor / Relay — LayerQuestar bag making machine spare part
Contactor / Relay
Control Cabinet
Low Frequency
Replace on failure
Class B — Custom-Machined Components · 7–14 Day Lead Time
Sealing Jaw / Heat Seal Bar — LayerQuestar custom bag making machine part
Sealing Jaw / Heat Seal Bar
Sealing Unit
7–14 Days · Custom
By bag width & seal type
Cutting Die / Punch Die — LayerQuestar custom bag making machine part
Cutting Die / Punch Die
Cutting Unit
7–14 Days · Custom
By bag shape & size
Cam Shaft — LayerQuestar custom bag making machine part
Cam Shaft
Mechanical Drive
7–14 Days · Custom
By machine model number
Maintenance Guide

How to Know When a Part Needs Replacing

Don't wait for a breakdown. These are the early warning signs for the four most common wear parts on blown film and bag making lines.

Heating Band

Blown Film — Extruder Barrel

  • Zone temperature fluctuates more than ±3°C under stable conditions
  • Heating time to setpoint noticeably longer than baseline
  • Visible cracks, discolouration or burn marks on the band surface
  • One zone fails to reach setpoint while adjacent zones are normal
Typical service life: 6–12 months

Screen Pack

Blown Film — Screen Changer

  • Die head pressure rises more than 20% above your normal operating baseline
  • Output rate drops without any change to screw speed or temperature
  • Unmelted particles or black specks visible in the film
  • Melt pressure gauge fluctuating instead of holding steady
Replace every shift or when pressure rises

Nip Roll Rubber Sleeve

Blown Film — Haul-Off Unit

  • Film thickness variation increases — transverse gauge bands appear on the roll
  • Film slipping or tracking off-centre through the nip
  • Visible flat spots, grooves or hardening on the rubber surface
  • Squeaking or uneven pressure noise from the haul-off unit
Typical service life: 3–6 months

Heat Seal Wire (Bag Making)

Bag Making — Sealing Unit

  • Seal strength inconsistent — bags failing peel test at random intervals
  • Visible thinning, pitting or breaks along the wire length
  • Sealing temperature needs to be raised to maintain the same seal quality
  • Film sticking to the wire or Teflon tape even at correct temperature
Replace daily under heavy production
New Machine Owners

Add a First-Year Maintenance Kit to Your Machine Order

The parts most likely to need replacement in your first 12 months of operation — packed together and shipped with your machine. No emergency orders. No production stops waiting for a heating band.

Blown Film Machine — Recommended First-Year Kit
  • ×2 Heating Band set (per zone) Most common first-year replacement
  • ×20 Screen Pack / Filter Screen Replaced every shift — stock up
  • ×10 Screen Changer Seal Ring Replaced with each screen change
  • ×2 Thermocouple Critical sensor — keep one spare per zone
  • ×1 Nip Roll Rubber Sleeve (pair) Typically replaced at 3–6 months
  • ×1 V-Belt / Drive Belt set Prevents unplanned downtime

Kit contents are tailored to your specific machine model at the time of order. Ask your sales contact to include a maintenance kit quote alongside your machine proposal.

Buying a New Machine?

Tell your sales contact you want a First-Year Maintenance Kit added to your order. It ships with the machine — no separate freight cost.

Talk to Sales

Already have a machine and want to stock up?

Request a Parts Quote
Request a Quote

Tell Us What You Need. Quote Within 24 Hours.

Fill in the form. Then send photos of your machine nameplate and the damaged part to our WhatsApp — this lets us confirm the exact specification before quoting. No guessing. No wrong parts.

Your information is used only to respond to this inquiry. We do not share your details with third parties.

Step 1
Fill the form

Tell us your machine type, the part you need, and how urgent it is. Takes 2 minutes.

Step 3
Receive quote within 24 hours

We confirm the part specification, price, and dispatch date. Standard wear parts ship within 48 hours of payment. Custom parts in 7–14 days.

FAQ

Common Questions About Spare Parts & Service

Do I need to have a LayerQuestar machine to order spare parts?

Our parts are designed and matched to LayerQuestar machines. Some standard components — OMRON temperature controllers, standard bearings, generic heating bands — may be compatible with other brands. Send us your machine nameplate and part photos on WhatsApp and we will advise honestly on compatibility before you commit to an order.

How do I know when my screw needs replacing?

The most reliable indicator is output rate. If your screw speed is unchanged but output has dropped 10–15% from your original baseline, the screw flight clearance has likely worn beyond acceptable tolerance. Other signs include increased melt temperature variance across zones, more frequent screen pack blocking, and visible material degradation in the film. A worn screw also typically requires higher torque to maintain the same output — your ammeter reading will be noticeably higher. If you are seeing two or more of these signs together, it is time to measure the screw diameter and compare against the original specification.

What is the difference between OEM parts and aftermarket parts?

OEM (Original Equipment Manufacturer) parts are made to the same engineering specification as the original machine component — same alloy grade, same dimensional tolerances, same surface treatment. Aftermarket parts are made by third parties and may fit physically but often differ in material grade or dimensional accuracy. For high-wear components like screws and barrels, this difference directly affects service life. For electrical components like temperature controllers, using a non-specified part can affect control accuracy and may void the machine warranty if a failure is traced back to the part.

Can I install the parts myself or do I need a technician?

It depends on the part. Standard wear parts — heating bands, screen packs, Teflon tape, sealing wire, belts — can be replaced by an experienced machine operator following the maintenance manual. For more complex components like screw and barrel assemblies or die head parts, we recommend having a qualified technician perform the replacement. We provide installation instructions with every shipment, and for customers who need guidance, we offer remote support via video call — mention this in your inquiry and we will arrange it.

Do you provide installation instructions with the parts?

Yes. Every shipment includes a packing slip with the part name, specification, and the machine model it was matched to. For components that require a specific installation procedure, we include a printed instruction sheet. If you need more detailed guidance — particularly for screw removal or die head disassembly — contact us before you start and we will send the relevant section of the machine manual or arrange a video call with one of our engineers.

What payment methods do you accept for spare parts orders?

We accept T/T (bank transfer), Western Union, and PayPal for spare parts orders. For customers with an established account, net payment terms may be available — ask your sales contact. The 48-hour dispatch clock starts from confirmed payment receipt. For urgent orders, T/T same-day transfer is the fastest route to get your parts moving.

How is the 48-hour dispatch time measured?

The 48-hour clock starts from confirmed payment for standard Class A wear parts. This means the parcel is handed to the courier within 48 hours. International transit time depends on your destination and chosen shipping method — express courier (DHL / FedEx) typically reaches most countries within 3–14 business days after dispatch depending on region. See the shipping reference table on this page for regional estimates.

My machine is 5+ years old. Can you still supply parts for it?

Yes. For machines purchased from LayerQuestar, we maintain parts support for the full service life of the machine — up to 15 years. Standard wear parts are stocked regardless of machine age. For custom-machined components on older models, we work from the original engineering drawings held in our records. Send us your machine model and serial number and we will confirm availability before you commit to an order.

Can I order a set of spare parts when I buy a new machine?

Yes — and we strongly recommend it. A First-Year Maintenance Kit ships with your machine at no additional freight cost. It includes the parts most likely to need replacement in the first 12 months: heating bands, screen packs, seal rings, nip roll sleeves and a spare thermocouple. Ask your sales contact to include a kit quote alongside your machine proposal.

Is there a minimum order quantity?

No minimum order quantity for standard wear parts — you can order a single heating band or a single screen pack. Custom-machined components are also accepted as single-unit orders. We do recommend ordering consumable items like screen packs and Teflon tape in larger quantities to reduce per-unit shipping costs on future orders.

Get Back to Production

Machine Down? We Move Fast.

Standard wear parts dispatch within 48 hours from Zhejiang. Custom components in 7–14 days. Send us your machine nameplate and part photos — we confirm the specification and quote within 24 hours.