Build your flexible packaging factory with one accountable manufacturer — covering 1–9 layer blown film extrusion, flexo printing up to 8 colors, bag making up to 200 pcs/min and recycling pelletizing up to 500 kg/h.
Many suppliers cover only one production step. LayerQuestar connects all four — recycling, extrusion, printing and bag making — with one engineering team, one commissioning plan and one after-sales responsibility.
One Supplier · One Line · One Responsibility
Each machine can run independently or be combined into a complete production line — from entry-level bag production to high-output, multi-layer film and closed-loop recycling systems.
We manufacture blown film lines from mono-layer to 9-layer co-extrusion, with output ranges from 50 to 800 kg/h depending on width, material and layer structure. Use this guide as a starting point to match your film structure with your product application.
| Layers | Typical Structure | Best For | Output | Investment |
|---|---|---|---|---|
| 1 | PE / LDPE / HDPE | Shopping bags, garbage bags, agricultural mulch film and general PE packaging | 50–150 kg/h | |
| 2 | A / B | General packaging film and recycled-content structures | 100–200 kg/h | |
| 3 | A / B / A | Courier bags, lamination film, stretch film and improved strength structures | 150–450 kg/h | |
| 5 | PE/TIE/PA/TIE/PE | Medium-barrier food packaging, industrial film and specialty PE structures | 250–500 kg/h | |
| 7 | PE/TIE/PA/EVOH/PA/TIE/PE | High-barrier vacuum packaging, dairy film and oxygen-sensitive food products | 300–600 kg/h | |
| 9 | Multi-barrier + EVOH/PA | Premium barrier film for medical, liquid and long shelf-life food packaging | 400–800 kg/h |
Each solution is built around a real product application — including recommended equipment, production flow, output range, layout considerations, staffing needs and investment planning.
The comparison below uses a standard ABA 3-layer blown film line as a reference. Actual output, energy consumption and film tolerance vary by width, thickness, material formula, screw diameter and cooling configuration.
| Comparison Item | Common Entry-Level Configuration | LayerQuestar Recommended Configuration |
|---|---|---|
| Typical Output Range | 100–150 kg/h | 180–280 kg/h |
| Estimated Energy Consumption | 35–40 kWh/h | 25–30 kWh/h |
| Film Thickness Tolerance | ±10–15% | ±8% |
| Screw Material | Standard nitrided steel | WC bi-metallic, HRC 59–65 |
| Operators per Shift | 3 persons / shift | 1–2 persons / shift |
| Core Component Warranty | 1 Year | 3 Years (5 Core Parts) |
| On-Site Commissioning Support | Extra charge or not offered | Up to 7 Days Engineer Service |
| Factory Run Test Before Shipment | Not standard | 72-Hour Continuous Test |
* LayerQuestar figures are based on factory-tested ABA 3-layer configurations under standard operating conditions. "Common Entry-Level Configuration" figures represent typical observed ranges in the market and are provided for general reference only — actual performance varies by manufacturer, screw diameter, film width and material formula. LayerQuestar makes no claim regarding any specific competitor's equipment.
Eight engineering details that improve output stability, maintenance efficiency and long-term reliability — from screw hardness and frame rigidity to temperature control and electrical system design.
Founded in 2008 and headquartered in Zhejiang, China, LayerQuestar Machinery has developed from a blown film specialist into a complete flexible packaging machinery manufacturer with 1–9 layer co-extrusion capability, 123+ patents granted and customers in 120+ countries and regions.
Our after-sales commitments are defined in the final contract, including warranty scope, factory run test, commissioning terms, spare parts supply and lifetime remote technical support.
Whether you are starting your first factory or upgrading an existing line, our engineers can prepare a recommended configuration proposal — including equipment list, output range, floor layout, power requirements and investment range reference.